Cast Steel Rollers

production process

The production process of cast steel rollers mainly includes mold design, loading, melting, forging, mechanical processing, heat treatment, and other links. Specifically
1、 Mold design: the designer conducts 3D drawing and formulates detailed manufacturing process and process requirements according to customer needs and roll use environment.
2、 Loading: In the process of manufacturing rollers, multiple raw materials need to be combined and assembled into a furnace, and after high-temperature melting, the slurry is obtained. This means that the raw materials are mixed to achieve the desired proportion and then sent to the steelmaking furnace for melting.
3、 Forging: By mechanical pressing and rolling, the molten slurry is hammered and deformed to form a cylindrical shape. During this process, it is necessary to continuously heat the melt to ensure that it reaches thermoplastic properties.
4、 Mechanical processing: After the forging process is completed, the cast steel roll needs to be machined. This is a crucial step that requires metal cutting, turning, and other processing methods to ensure that its appearance and dimensions meet customer requirements.
5、 Heat treatment: After completing mechanical processing, the roller needs to undergo heat treatment. This is an important indirect processing method that can help enhance the mechanical strength, change the organizational structure, and improve the compressive performance of the cast steel rollers.

advantage

Cast steel rollers not only have superior mechanical properties such as high strength, high hardness, corrosion resistance, and fatigue crack propagation resistance, but also can fully utilize the accumulated equipment and technology in manufacturing, greatly reducing costs and becoming the preferred brand in the current roller manufacturing industry. Specifically
1、 The recoverable performance is excellent, and the more it is used, the stronger it becomes.
2、 Long lifespan, wear-resistant, and not easily damaged.
3、 The quality is also relatively stable and less prone to quality issues.
4、 The production cost is relatively low, saving a lot of production costs, so the price is relatively cheap.

application

They are widely used, mainly in various metallurgical rolling and hydraulic processing processes. For example, in the field of steel production, cast steel rollers can be used for rolling various steels, bars, and profiles; In the field of non-ferrous metal production, cast steel rollers can be used for rolling metals such as copper, aluminum, zinc, etc; In fields such as metallurgy, chemical engineering, and construction, they are widely used for rolling various steels, bars, and profiles, playing a role that cannot be replaced by other rollers. It is not only an important component in the steel industry, but also an important component in the manufacturing industry. Its manufacturing process is complex, but it has high production efficiency, excellent mechanical properties, and wide application scenarios. At the same time, with the continuous increase in market demand, the application prospects of cast steel rollers are also more broad.